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Technical Article

 

Dry Type Transformer Copper Coil Windings

07-31 2025 | By:

Customized High Low Voltage Cast Resin Copper Aluminum Winding Coil for Dry Type Transformer 

Winding Type:Two Winding
Winding Material:Aluminum / Copper
Rated Capacity:50kVA to 6300kVA
High Voltage:6kV / 10kV / 11kV / 20kV / 33kV / 35kV
Low Voltage:0.4kV / 3kV / 6kV or as requested
Tapping Range:±2×2.5% / ±5%
Impedance Voltage:4% / 6% / 7% / 8%

No-Load Loss:as requested
Load Loss:as requested
No-Load Current:as requested
Frequency:50Hz / 60Hz
Connection Group:Yyn0 / Dyn11
Cooling Method:AN / AF
Insulation Level:F / H
Fire Safety Level:F1
Dry Transformer Coil

Windings offer high mechanical strength, no partial discharge, and are non-flammable.

Windings are made of aluminum or copper conductors.

Epoxy resin materials offer stable performance and strong aging resistance, with a service life of over 30 years.

Epoxy resin dry-type coil transformers are smaller and lighter, making them easier to transport and install, saving space.

Low-temperature insulation

Factory Testing

ZTELEC YUGUANG prepares and issues a test report for each transformer in accordance with IEC 60076. In addition to routine testing, we also provide type testing and special testing to meet all customer requirements.

Testing

Routine Testing

Winding Resistance Test

Voltage Ratio Measurement and Connection Group Number Verification

Short-Circuit Impedance and Load Loss Measurement

No-Load Loss and No-Load Current Measurement

Applied Voltage Withstand Test

Induced Voltage Withstand Test

Partial Discharge Measurement

Type Testing

Lightning Surge Test

Temperature Rise Test

Special Testing

Partial Discharge Measurement

Sound Level Test

Short-Circuit Withstand Test

Environmental Testing

Climatic Testing

Combustion Performance Test

Dry Type Transformer Copper Coil Windings

Dry Type Transformer Copper Coil Windings

Product Description

As a leading manufacturer in China, we specialize in supplying high-quality High-Voltage (HV) and Low-Voltage (LV) cast resin winding coilsepoxy-encased conductors, and insulated transformer windings as spare parts for transformer assembly factories worldwide. Our products include resin-coated copper and aluminum windingsvacuum-cast transformer coilstoroidal winding assemblies, and precision-crafted transformer core components, all engineered to meet international standards. These components ensure excellent compatibility, durability, and performance across a variety of dry-type transformer applications.

We pride ourselves on offering cost-effective and reliable solutions, including resin-encapsulated conductorstransformer core windings, and low-loss transformer components, tailored to the needs of transformer assembly operations in diverse industries. Partner with us for precision-crafted electrical winding componentsencapsulated HV and LV windings, and dependable service that supports your business success.

High Voltage Coil 1Low Voltage Coil 1

The high-voltage coil is vacuum cast with epoxy resin filled with fillers, with low partial discharge and high electrical strength of the coil. The inner and outer walls of the winding are reinforced with glass fiber mesh plates, which increases the mechanical strength of the coil and improves the ability of the transformer to withstand sudden short circuits.

The low-voltage coil adopts a foil structure, which solves the problem of axial spiral angle when using wire winding, making the ampere turn more balanced. At the same time, the coil adopts axial cooling air duct, enhancing the heat dissipation capacity. The DMD epoxy resin pre impregnated cloth is used between the winding layers, and the overall solidification is formed.

Capacity Range: 50kVA to 6300 kVA to meet a variety of power needs.

Voltage Levels:

Primary: 6kV, 10kV, 11kV, 20kV, 33kV, 35kV.

Secondary: 0.4kV, 3kV, 6kV or customized as required.

 

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