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ZTelec Yuguang Furnace Transformers: Complete Classification for Industrial Heating Systems

12-04 2025 | By:

Industrial furnace transformers are specialized power transformers used to supply heating furnaces across metallurgy, heat treatment, and industrial manufacturing. ZTelec Yuguang Transformer Factory, as a professional transformer manufacturer with over 20 years of experience, provides a full range of oil-immersed furnace transformers from 100 kVA to 80 MVA, supporting customized voltage regulation, cooling methods, and furnace-specific designs.

What Is an Industrial Furnace Transformer?

An industrial furnace transformer delivers controlled, adjustable voltage to heating equipment with unique load characteristics—such as low resistance, ultra-high current, or sharply changing impedance. Yuguang furnace transformers are engineered for high short-circuit strength, low loss, and stable long-term operation, making them suitable for global steel plants, foundries, and heat-treatment workshops.

1. Resistance Furnace Transformer (By ZTelec Yuguang)

Used in:

  • Mechanical parts heating

  • Heat treatment

  • Powder metallurgy sintering

  • Non-ferrous metal melting

  • Salt-bath furnaces

Resistance furnaces often have low or significantly varying heating-element resistance. Therefore, Yuguang resistance furnace transformers provide stable step-down voltage and precise adjustment to match the heating curve.

Cooling Types

  • Small capacity: dry-type, natural air cooling

  • Medium capacity: oil-immersed, ONAN cooling

  • Large capacity: forced oil circulation + water cooling

2. Arc Furnace Transformer (Steel-Making Furnace Transformer)

ZTelec Yuguang arc furnace transformers are widely used in electric arc steel-making equipment.

Key Features

  • High capacity: 5 MVA – 80 MVA

  • Wide secondary voltage adjustment

  • High output current: 5,000–40,000 A

  • Withstands 20% overload for 2 hours

  • Designed with high leakage impedance to limit short-circuit current

Voltage Regulation Options

  • On-load tap changer (OLTC) for continuous voltage control

  • Off-load tap changer for medium and small furnaces

3. Induction Furnace Transformer

Induction furnaces melt ferrous and non-ferrous metals using electromagnetic induction. Yuguang induction furnace transformers provide optimized coupling for high-frequency or power-frequency melting systems.

Types

  • Core-type induction furnace

  • Coreless induction furnace

A core-type design uses a single-turn secondary winding, enabling extremely high induced current for efficient melting.

4. Structural Advantages of ZTelec Yuguang Furnace Transformers

▪ Premium Magnetic Core

  • Grain-oriented silicon steel

  • Automatic step-lap cutting

  • 45° full miter joints

  • No punching or strap binding

▪ Advanced Coil & Insulation System

  • Excellent axial/radial mechanical strength

  • High short-circuit withstand capability

  • Overload-friendly thermal design

  • Low loss per IEC/GB standards

▪ Flexible Voltage Regulation Designs

  • OLTC for large furnaces (no series reactor)

  • Off-load tap changer for medium-small units

  • Optional series reactor to modify furnace impedance

Industrial Furnace Transformer Specifications 

Parameter Resistance Furnace Transformer Arc Furnace Transformer Induction Furnace Transformer
Brand / Manufacturer ZTelec Yuguang Transformer Factory ZTelec Yuguang Transformer Factory ZTelec Yuguang Transformer Factory
Rated Capacity 100 kVA – 8 MVA 5 MVA – 80 MVA 500 kVA – 30 MVA
Primary Voltage (HV) 6 / 10 / 11 / 33 kV 6 / 10 / 11 / 33 kV 6 / 10 / 11 / 33 kV
Secondary Voltage (LV) 20–1200 V adjustable 60–800 V wide-range adjustable Single-turn ultra-low voltage
Output Current High current, low voltage 5,000–40,000 A Extremely high induced current
Cooling Method Dry-type / ONAN / OFWF ONAN / ONAF / OFWF OFWF (water-cooled coil)
Voltage Regulation Off-load / On-load On-load tap changer (OLTC) Converter-controlled
Application Fields Heat treatment, sintering, metal heating Steel-making, smelting Ferrous & non-ferrous melting
Customization Supported Supported Supported

Why Choose ZTelec Yuguang Furnace Transformers?

ZTelec Yuguang offers:

  • 20+ years manufacturing experience

  • Full production line for oil-immersed furnace transformers

  • Support for up to 80 MVA custom furnace transformers

  • Global installations in steel plants, foundries, aluminum factories, heat-treatment plants

  • Fast delivery & international certification (IEC, CE, ISO, SASO, SONCAP, etc.)

Industrial furnace transformers—including resistance furnace transformers, arc furnace transformers, and induction furnace transformers—play a critical role in modern metallurgy and industrial heating. ZTelec Yuguang Transformer Factory provides reliable, customizable, and high-performance transformer solutions tailored to a wide variety of industrial furnace applications.











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